Creating an Autonomous Masterpiece
This project started over a year ago when a customer contacted Dataspeed to use our Drive By-Wire kit to begin the development of making four 2020 Ford F-150 Raptors autonomous. At this point in time, purchasing a Raptor was extremely difficult due to high demand, let alone four of them. We used our close-knit network to procure these vehicles which have the highest F-150 trim with impressive capabilities such as a powerful EcoBoost V-6 and 510 pound-feet of torque. These off-road vehicles are the first F-150s to use Dataspeed’s newest generation By-Wire kit which has a more robust system. Previously, the shift-by-wire actuator was mounted underneath the vehicle. A custom mechanical cable was designed and fabricated allowing our engineers to integrate the actuator inside the vehicle cabin, keeping it away from any rocks or debris the vehicle may be subject to in off-road testing.
Their goal with Dataspeed was to work with them to create the foundation for an autonomous vehicle while the customer themselves would add sensors and additional technology afterwards. After the Raptors are completely laden with technology from Dataspeed and the customer, they will be sent off for further research and development.
It's All in the Details
One of the most significant implementations for this project was the visual aesthetic of the vehicles. Dataspeed partnered with Penske Vehicle Services to make this happen. Penske painted the vehicles to match the tan Chemical Agent Resistant Coating (CARC) of classic Humvee vehicles. After Penske was finished with their flawless work, the Dataspeed team powder-coated the remaining metal pieces such as the wheels and custom toolbox mounted in the trunk and sprayed the running boards and bed liner with matching tan LineX.
“Penske Vehicle Services was proud to partner with the team at Dataspeed on a highly complex and time sensitive build. Their prompt communication and enthusiastic vision for the end product made the experience both seamless and exciting. We highly recommend Dataspeed as a partner and look forward to working with them on future business.”
The Drive By-Wire kit was not the only thing that Dataspeed engineers added to the Raptors. To make this vehicle even more robust, we added Ford performance bead lock wheels, a 12,000-pound winch to the front of the vehicle with a custom electronic remote, and manufactured a custom mounting system to replace the rear bench seats with two Recaro bucket seats. This will allow the customer to be able to place their equipment securely between the seats. Our engineers also created a custom Emergency Stop (E-Stop) module which includes a switch to remove power from the Dataspeed by-wire system, a button to automatically bring the vehicle to a stop, a button to enable autonomy, and an active status indicator light. Additionally, a high output alternator was integrated to support the winch and all of the sensors that the customer will be adding to the vehicle.
These vehicles have been shipped off to San Antonio, Texas where vehicle work will be resumed. After all their hard work is done, the Raptors will find their next phase of development in the field.
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